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Characterization of kaolin intercalates of oleochemicals derived from rubber seed (Hevea brasiliensis) and tea seed (Camelia sinensis) oils
*Corresponding authors. Tel.: +234 7034308877 (C.O. Mgbemena), +91 9495813059 (A.R.R. Menon) edumgbemena@yahoo.com (Chinedum O. Mgbemena), ravindranathamenon@yahoo.co.in (A.R. Ravindranatha Menon)
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Received: ,
Accepted: ,
This article was originally published by Elsevier and was migrated to Scientific Scholar after the change of Publisher.
Available online 27 December 2012
Peer review under responsibility of King Saud University.
Abstract
Kaolin intercalates were prepared by employing derivatives of oleochemicals namely rubber seed oil (SRSO) and tea seed oil (STSO) and characterized by employing powder X-ray diffraction (PXRD), Fourier transform infrared spectroscopy (FTIR) and nitrogen adsorption–desorption (NAD) techniques. Intercalation was achieved in the presence of hydrazine hydrate as co-intercalate. The PXRD patterns showed an increase in the interlayer basal spacing d-001 for the SRSO treated and STSO treated kaolins confirming intercalation process. The FTIR studies indicated that the fatty acid salts of rubber seed oil and tea seed oil were effectively intercalated in the kaolinite layers as per the bands at 1564 cm−1 and 1553 cm−1 for SRSO treated and STSO treated kaolinites, respectively. The SEM revealed intercalation of organic materials in the kaolinite layers. The NAD results showed that intercalation of kaolin resulted in an overall decrease in the specific surface area as well as pore volume. Specific surface area decreased in the following order: untreated (pristine) kaolin > STSO treated kaolin > SRSO treated kaolin and pore size in the order: untreated (pristine) kaolin > SRSO treated kaolin > STSO treated kaolin.
Keywords
BET surface
BJH adsorption
Kaolin
Langmuir surface
Rubber seed oil
Tea seed oil
Introduction
Kaolin commonly called China clay is a ubiquitous mineral which consists mainly of the mineral kaolinite having an empirical formula of Al2Si2O5(OH)4 and theoretical chemical composition as follows: Si2 = 46.54%; Al2Si2 = 39.50%; and H2O = 13.96% with structure consisting of silicon oxide tetrahedral and gibbsite octahedral sheets typical of type 1:1 minerals. They can be employed in many applications for property enhancements; for example in ceramics, medicine, paper coatings, as a food additive, in toothpaste, as a light diffusing material in white incandescent light bulbs, and in cosmetics. It is generally the main component in porcelain. It is also used in paint production to extend titanium dioxide (TiO2) and modify gloss levels; in rubber for semi-reinforcing properties; and in adhesives to modify rheology (Krishnan et al., 2012; Guessoum et al., 2012; Preetha and Rani, 2012; Songfang et al., 2011; Ma and Bruckard, 2010; Murray, 2007; Ciullo, 1996).
Kaolin is naturally hydrophilic and is not best suited for some applications like in Natural Rubber (NR) reinforcement due to the hydrophobicity of Natural Rubber. To ensure compatibility with the NR matrix, kaolin is organomodified by intercalation with some organic molecules.
Most materials used as organomodifiers are obtained from petroleum or natural gas and these are very expensive due to the non-renewable nature of their sources. Oleochemicals are preferred as kaolin organomodifiers based on their renewable and inexhaustible nature, availability, eco-friendliness and conformability.
Nitrogen gas adsorption or the Brunauer–Emmett–Teller (BET) method is a proven method for the characterization of a wide range of mesoporous materials including kaolin (Wang et al., 2011; Sing, 2001; Reichenauer and Scherer, 2001; Inel and Tumsek, 2000). The adsorption and desorption isotherms provide practicable information about materials that can be applied into the specific surface area, the pore size and pore volume.
Following the pioneering work of Irving Langmuir in 1918, the interpretation of adsorption data became interesting. Many further attempts have been made to interpret the isotherm information, including BET and Barrett–Joyner–Halenda (BJH). BET is a standard method of determining the surface area. Owing to the artificial nature of the BET theory the range of applicability of the BET equation is always limited to a part of the nitrogen isotherm in the order 0.05 < P/P0 < 0.30. By measuring the volume of gas adsorbed at a particular partial pressure, the Brunauer–Emmett–Teller (BET) equation gives the specific surface area of the material.
The classification of pores according to size has been proposed by the International Union of Pure and Applied Chemistry as follows: micropore is defined as pores with an internal width less than 2 nm; mesopore for pores between 2 and 50 nm and macropore for pores greater than 50 nm. Pore types and pore sizes play important roles in the adsorption process. Different methods are employed to determine the pore size and the pore size distribution.
The aim of this study is to evaluate and compare the characteristics of kaolin and its derived modified forms resulting in partial intercalation as well as delamination or exfoliation. All the samples were analyzed with respect to a specific surface area by Single point surface area, BET surface area, Langmuir surface area, BJH Adsorption cumulative surface area, pore volume and size by BJH Adsorption cumulative pore volume and BJH cumulative average pore diameter, respectively. The SRSO treated kaolin and STSO treated kaolin were initially characterized by Powder X-ray Diffraction (PXRD) and Fourier Transform Infrared spectroscopy (FTIR) to verify intercalation of the organic substance within the kaolinite layers.
Experimental
Materials
BCK grade Kaolin used in this work was obtained from English Indian Clays Ltd. Thiruvananthapuram, India; Rubber seed oil (RSO) and Tea seed oil (TSO) were provided by NIIST, CSIR, Thiruvananthapuram, India; Laboratory grades of Sodium hydroxide (MERCK) and Hydrazine hydrate (FINNAR) were obtained from local suppliers.
RSO-Kaolin treatment
Following a similar procedure earlier reported by Rugmini and Menon (2008) the sodium salt of rubber seed oil (SRSO) was stoichiometrically prepared by mixing 33 mL of RSO with 100 mL of 20% NaOH solution in an ice bath with continuous stirring for 12 h. The resulting mixture was kept for 1 day to cure. The final pH of the resulting solution was adjusted to 9. The SRSO was washed with water to remove excess of NaOH, dried in a hot air oven and the dried product was powdered. This was followed by slowly adding 98 g of Kaolin to a mixture containing 20 g SRSO and 70 mL hydrazine hydrate with vigorous stirring at 20 °C. The mixture was homogenized using an Art-MICCRA D-8 (Germany) homogenizer, and the sample was dried in a freeze drier.
TSO-Kaolin treatment
Sodium salt of tea seed oil (STSO) was stoichiometrically prepared by reacting 28 mL of TSO with 27 mL of 20% NaOH solution in an ice bath with constant stirring for 12 h and kept for 1 day to allow for curing to take place. The pH of the resulting solution was adjusted to 9. STSO was washed with water to remove excess base; dried in a hot air oven to remove residual moisture and powdered. Then 98 g of Kaolin was slowly added to a mixture containing 20 g STSO and 70 mL hydrazine hydrate with vigorous stirring at 20 °C. The mixture was homogenized using an Art-MICCRA D-8 (Germany) homogenizer, and the sample was dried in a freeze drier.
Characterization of the untreated and treated Kaolins
Scanning electron microscopy
The morphology of the pristine and treated Kaolin was observed from the JEOL (JSM- 5600LV SEM) at an acceleration voltage of 15 kv. The image magnification of ×15,000 was selected to reveal the kaolinite layers. The samples to be examined were initially surface coated using palladium–gold plating by sputtering to increase conductivity.
X-ray diffraction
PXRD of the samples was performed using a PHILIPS-1710 X-ray diffractometer using monochromatic Ni-filtered Cu Kα radiation 1.5418 Å at 40 kV and 20 mA from 2θ = 5–55° with a speed of 2°/min and step size of 0.05°. The diffraction of X-rays by crystals is described by Bragg's Law: where λ is the wavelength of monochromatic X-ray source measured in Angstrom (Å), ‘‘d” is the interplanar spacing generating the diffraction measured in Angstrom, θ is the diffraction angle at which X-ray falls on the sample, and n is the order of reflection.
FTIR
The FTIR spectra of the organomodified and untreated kaolins were obtained using MAGNA 560 NICOLET Fourier Transform Infrared spectrometer. Wavenumbers from 3800 cm−1 to 600 cm−1 were considered.
NAD (BET Test)
NAD experiment was performed using the GEMINI DEVICE (Gemini 2375 V5.01, Micromeritrics Corporation, USA). A known amount (∼3–4 mg) of the sample was weighed and degassed at 120 °C under vacuum (780 mmHg) to remove adsorbed gases and moisture. The material is again weighed and subjected to nitrogen adsorption under vacuum and liquid nitrogen conditions. The adsorption and desorption information obtained from each run was used to determine the specific surface area (m2/g), pore size distribution and pore size (nm) using the BET and BJH models. The specific surface area was calculated using the BET method from the adsorption isotherm within the relative pressure (P = P0) range 0–0.375. The nitrogen molecule covers an area of 16.2 Å2 (≡0.162 nm2). Adsorption measurements can estimate the porous volume corresponding to P/P0 = 1. The pore size distribution in the mesoporous range (2–50 nm) was evaluated according to the BJH method. This experiment was conducted for the untreated, SRSO treated and STSO treated kaolins, respectively.
Results and discussion
X-ray diffraction studies for the Kaolin
The X-ray diffraction patterns of the untreated and treated Kaolins are shown in Fig. 1. It is evident that all the samples exhibited a diffraction peak at 2θ = 12.54° which is assigned to the characteristic interlayer basal spacing d-001 of kaolinite at 7.10 Å. A closer value of 7.15 Å was obtained by Rugmini and Menon (2008) for untreated kaolin. However, the intensity of the peak has reduced significantly in the case of its organomodified forms indicating partial modification (intercalation or delamination or exfoliation). In the SRSO treated Kaolin, a displacement of the peak to lower angles 2θ = 6.60° has taken place resulting in an interlayer basal spacing d-001 of 13.40 Å. The STSO treated Kaolin recorded a much lower interlayer basal spacing of d-001 of 9.70 Å at angle 2θ = 9.13° compared to the SRSO treated Kaolin. Both the patterns thus indicated that the kaolinite interlayer region has expanded, along the c-axis, as a result of the intercalation of the oleo derivatives achieved by employing hydrazine hydrate as co-intercalate. However, it was difficult to differentiate between intercalation, delamination and exfoliation. The value obtained for STSO treated kaolin in this work was much lower compared to the value of 14.3 Å obtained by (Yahaya et al., 2010). The value of 13.40 Å recorded for SRSO treated Kaolin was low compared to the value of 14 Å obtained from an earlier study by Rugmini and Menon (2008) and high compared to the values of 12.5 Å and 12.6 Å obtained for sodium montmorillonite by Arroyo et al. (2003) and Wu et al. (2005), respectively.
SEM studies
The SEM morphologies of untreated Kaolin, SRSO treated Kaolin and STSO treated kaolin are shown in Figs. 2–4. A closer look at the micrograph of the pristine kaolin in Fig. 2 reveals the hexagonal shape of the kaolinite crystal. The morphology of the kaolinite crystal is platelet shaped. In Fig. 3 the SRSO-treated kaolin has a compact plate-like farinaceous morphology which shows the presence of organic material (organomodification) in the kaolin. The SRSO treated kaolin has delaminated layers indicating an intercalation with organic material.
The STSO treated morphology in Fig. 4 clearly revealed the presence of organic material in the kaolin matrix. The STSO treated kaolin has delaminated layers indicating an intercalation with organic material.
FTIR studies
The FTIR spectra of untreated Kaolin, SRSO modified Kaolin and STSO modified kaolin are depicted in Figs. 5–7. The complete assignment of the absorption bands in measured IR spectra is summarized in Table 1. The unmodified as well as modified kaolins exhibited bands at 3620 cm−1 and 3654 cm−1 which are characteristics of inner hydroxyls (Vaculikova et al., 2011; Yahaya et al., 2010; Dai and Huang; 1999; Johnston and Stone, 1990) and hence are not accessible for interaction with guest molecules. In the case of organomodified samples, the occurrence of bands between 2850 cm−1 and 2920 cm−1 showed the occurrence of intercalation of SRSO and STSO on kaolin surfaces (Rugmini and Menon, 2008). These bands are attributed to the symmetric and asymmetric –CH2– stretching vibrations, respectively. In the treated samples, there is occurrence of bands between 1564 cm−1 and 1553 cm−1 showing the occurrence of intercalation of SRSO and STSO on kaolin surfaces which are attributed to C⚌O stretching. This intercalation process decreased the electrostatic attraction between the lamellae by causing an increase in the dielectric constant when the compounds penetrated between the layers. The sharp band at around 912 cm−1 and the weak shoulder at 940 cm−1 are due to the Al(VI)-OH vibrations.
Position and assignment of bands (cm−1)
Kaolin
SRSO-treated Kaolin
STSO-treated Kaolin
STSO-treated Kaolin
OH stretching of inner surface hydroxyl groups (in plane vibration with a transition moment nearly perpendicular to the (0 0 1) plane)
3691
3688
3689
OH stretching of inner surface hydroxyl groups (anti-phase vibration with a transition moment lying in the (0 0 1) plane)
3655
3654
3654
OH stretching of inner surface hydroxyl groups
3620
3620
3620
C⚌O stretching (indicating the presence of organic modification)
–
1564
1553
Si–O stretching (longitudinal mode; shoulder of absorption band)
1115
1115
1115
In plane Si–O stretching
1030
1029
1030
In plane Si–O stretching
1006
1005
1006
OH deformation of inner hydroxyl groups
913
912
912
Si–O
789
789
790
Si–O, perpendicular
752
751
751
The N2 adsorption–desorption report
Surface area of all the samples under study was evaluated by employing nitrogen adsorption–desorption method. The pore volume and pore diameter were evaluated from the adsorption arm of isotherm based on Barrett–Joyner–Halenda (BJH) model. All the materials yielded a type IV isotherm as shown in Figs. 8–10 for the untreated kaolin, SRSO treated kaolin and STSO treated kaolin. Fig. 11 is the Langmuir plot of the samples investigated, while Fig. 12 is the BET surface area plot of the samples investigated. A summary of the results generated from the nitrogen adsorption–desorption experiment is shown in Table 2.
Properties
Untreated Kaolin
SRSO treated Kaolin
STSO treated Kaolin
Area (m2/g)
Single point surface area at P/P0 (0.272)
13.0179
4.8264
5.1747
BET surface area
13.1160
5.2287
5.6733
Langmuir surface area
21.0305
9.0155
9.9300
BJH adsorption cumulative surface area of pores between 17 Å and 3000 Å diameter
14.1274
5.12166
5.7424
Volume (cm3/g)
BJH adsorption cumulative pore volume of pores between 17 Å and 3000 Å diameter
0.023573
0.008447
0.008824
Pore size (nm)
BJH adsorption average pore diameter (4 V/Å)
6.674
6.591
6.146
The reduction in surface areas, pore volumes and pore sizes of the SRSO treated and STSO treated kaolins is an indication of the formation of nanosized materials from kaolin (i.e. Nanoclay) which is a result of the organomodification process.
Conclusions
From the present study, the following conclusions were made:
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The SRSO treated and STSO treated kaolins were intercalated as evidenced from an increased interlayer basal spacing in the X-ray studies and the C⚌O stretching from FTIR studies indicating the presence of organic modification at bands 1564 cm−1 and 1553 cm−1 for the SRSO and STSO modified kaolins, respectively.
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New mesoporous materials from kaolin were synthesized and developed from oleochemicals.
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All the adsorption isotherms were found to conform to the Langmuir equation.
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The adsorption isotherms of the modified kaolins were found to have the characteristic features of type IV isotherm according to IUPAC classification with initial part of the isotherm attributed to monolayer-multilayer adsorption.
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The presence of hysteresis in all the isotherms indicates capillary condensation in the micropores.
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The Single Point surface area, BET surface area, Langmuir surface area, External surface area, micropore area, and BJH adsorption cumulative surface area values of samples obtained by nitrogen adsorption were found to decrease in the following order: untreated (pristine) kaolin > STSO treated kaolin > SRSO treated kaolin.
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The micropore volume and BJH adsorption cumulative pore volume values of samples obtained by nitrogen adsorption were found to decrease in the following order: untreated kaolin > STSO treated kaolin > SRSO treated kaolin.
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The BJH Adsorption average pore diameter (4 V/Å) values of samples obtained by nitrogen adsorption were found to decrease in the following order: untreated kaolin > SRSO treated kaolin > STSO treated kaolin.
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The pore sizes of the kaolin and the modified kaolin are within the mesoporous materials range of 2–50 nm with kaolin having a pore size of 6.674 nm > SRSO treated kaolin having 6.591 nm > STSO treated kaolin having 6.146 nm.
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