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Review
31 (
4
); 902-912
doi:
10.1016/j.jksus.2018.03.002

Multi-product, multi-venders inventory models with different cases of the rational function under linear and non-linear constraints via geometric programming approach

Department of Statistics and Operations Researches, College of Science, King Saud University, P.O. Box 2455, Riyadh 11451, Saudi Arabia
Higher Institute for Computers, Information and Management Technology, Tanta, Egypt
Department of Mathematics, College of Science, Prince Sattam Bin Abdulaziz University, Elkharj, Saudi Arabia

⁎Corresponding author at: Department of Statistics and Operations Researches, College of Science, King Saud University, P.O. Box 22452, Riyadh 11495, Saudi Arabia. melwakeel@ksu.edu.sa (Mona F. El-Wakeel)

Disclaimer:
This article was originally published by Elsevier and was migrated to Scientific Scholar after the change of Publisher.

Peer review under responsibility of King Saud University.

Abstract

This research deal the probabilistic multi-product multi-vendor inventory model include varying order cost and zero lead-time under linear and non-linear constraints for the number of periods N rs , the first linear constraint on the expected holding cost, the second nonlinear constraint on the buffer stock and the third linear constraint on the storage space. The goal is to limit the expected holding cost by an upper limit k 1 , the limit for the buffer stock by an upper limit k 2 and the limit for the storage space by an upper limit k 3 . The searchers’ aim is to determine the minimum expected total cost, the optimal number of period N rs and the optimal maximum inventory level Q mrs by using a geometric programming approach. Then, applying the results of the models by a numerical example and graphs. Also, two special cases are deduced.

Keywords

Multi-product
Multi-venders inventory
Geometric programming approach-maximum inventory level
Procurement cost
Zero lead-time
Linear and non-linear constraints
1

1 Introduction

Many studies and research have emerged since more than ninety years to study the inventory. Harris (1915) was one of the first who managed to formulate effective inventory system by deriving the simple lot size formula and named (Wilson Formula) Proportion to Wilson who has published in 1930 in a way independent from Harris.

A lot of studies appeared to studying the unconstrained probabilistic inventory models, the first study in 1960’s by Hadley and Whitin (1963) has Followed by many researches and studies. Duffin et al. (1967) debated the basic theories on GP with application in their book.

In 1965’s Fabrycky and Banks (1965, 1967) treated some probabilistic inventory models and used the classical optimization for studied. It was Kotchenberger (1971) the first person who used Optimization by geometric programming on inventory problems. Zener (1971) used a geometric programming technique to solved a specific sort of non-linear problems. In 1989 Cheng (1989a, 1989b) used a geometric programming to studied an EOQ model and develop some inventory models. Ben-Daya and Raoyf (1994) presented unconstrained inventory model through GP method.

Also, appeared the more studies and researches for the probabilistic inventory models under linear and non linear constraints. Hariri and Abou-El-Ata (1995), Abou-El-Ata et al. (2003) and Fergany (2005) used a geometric programming approach to treated some of the constrained probabilistic inventory models with varying order cost. Similarly, Fergany and El-Wakeel (2004) applied geometric programming approach to studied the probabilistic inventory system with varying order cost. In (1997) Abou-el-ata and Kotb (1997) progress the restriction crisp inventory model by GP method. Teng and Yang (2007) treated deterministic Inventory Lot Size Models with time-Varying demand and Balkhi and Tadj (2008) were made a more dynamic models through the derivation of the EOQ model. Also El-Sodany (2011) studied the probabilistic safety stock model with varying holding cost by geometric programming approach. Islam (2015), applied a geometric programming approach to solved the multi-item, multi- criteria and multi-constraint level economic production planning inventory problem under the constraints of space capacity and the total allowable shortage cost.

In this paper we will discuss three probabilistic multi-product multi-vendor inventory models include varying order cost and zero lead-time under linear and nonlinear constraints for the number of periods N rs , the first linear constraint on the holding cost, the second nonlinear constraint on the buffer stock and the third linear constraint on the storage space. The aim of the search to determine the minimum expected total cost, the optimal number of period N rs and the optimal maximum inventory level Q mrs by using a geometric programming approach (GPP). We discussed the model I in the case g ( N rs ) = γ for the probabilistic MIMS inventory model, and we got the same formulas for policy variables contained in Fabrycky and Banks (1967) in the same case g ( N rs ) = γ for the probabilistic SISS inventory models, this mean that the model I for the MIMS inventory models is a generalization of the probabilistic SISS inventory model for Fabrycky and Banks (1967). Also, we discussed the model II in the case g ( N rs ) = ν + N rs N rs for the probabilistic MIMS inventory model, and we got the same formulas for policy variables contained in Fabrycky and Banks (1967) in the same case g ( N rs ) = ν + N rs N rs for the probabilistic SISS, this mean that the model II for the MIMS inventory models is a generalization of the probabilistic SISS inventory model for Fabrycky and Banks (1967). The model III, we discussed it in the case g ( N rs ) = γ + ν N for the probabilistic MIMS inventory model and determined the optimal policy variables, and we deduced the optimal policy variables for the model I and model II as special cases from model III. Next, applying a numerical example for the three models, and finally, comparisons are done and conclusion is deduced.

2

2 Model's parameters and evolution

We adopted assumptions and notations for the model as follows

C prs The production (purchase) cost for the r th product and s th vendor.
C ors ( N rs ) The varying procurement cost for the r th product per cycle and s th vendor.
C hr The holding cost for the r th product per period.
D r The annual demand rate for the r th product per period. (Units)
f ( D r ) The probability density function of the Demand with known average D r .
I The expected level inventory for unit period. (Units/period)
x ur The maximum demand for the r th product during cycle. (Units/cycle)
Q mrs The maximum inventory level of the r th product and s th vendor (Units)
N rs The number of periods per cycle of the r th product and s th vendor, the review of the stock level of the r th product is made every N rs period.
E ( TC ) The expected total cost function.
E ( HC ) The expected annual holding cost.
E ( OC ) The expected annual procurement cost.
E ( PC ) The expected annual purchase cost.
k 1 The limitation on the expected holding cost. (Units)
k 2 The limitation on the expected buffer cost. (Units)
k 3 The limitation on the area. (meter square m 2 )
MIMS Multi product (item), Multi-vendor. (source)

3

3 Assumptions for the model

  1. A survey of stock level each N rs periods.

  2. An amount is ordered, so return the stock level to its initial posture specified Q rs .

  3. Suppose that Q rs is a random variable representing the order amount of the r th item and s th source or vendor through cycle.

  4. Shortages are not allowed.

  5. The maximum inventory level of the r th item and s th source is Q mrs , as follows: Q mrs = g ( N rs ) E ( Q rs ) Where : E ( Q rs ) = N rs E ( D r ) = N rs D r and D r = E ( D r ) = 0 D r f ( D r )

  6. The procurement cost per unit is a varying function of N rs , has the from: C ors ( N rs ) = C ors N rs β where C ors > 0 , β > 0

4

4 Probabilistic (MIMS) inventory model with zero lead time under three constraints and varying order cost

We define the expected total cost for the period, that is the sum of the expected purchase cost for the period, the expected procurement cost for the period and the expected holding cost for the period as follows: E ( TC ) = E ( PC ) + E ( OC ) + E ( HO ) Where : E ( PC ) = r = 1 n C prs E ( D ) = r = 1 n C prs D r E ( OC ) = r = 1 n C ors N rs ; E ( HC ) = r = 1 n C hr I N rs

The expected level inventory I is given by: I = N rs 2 D r 2 [ 2 g ( N rs ) - 1 ]

Now the holding cost component is given by: E ( HC ) = r n C hr N rs D r 2 ( 2 g ( N rs ) - 1 ) where g ( N rs ) is the relational function just mentioned .The main variables for this model are Q mrs and N rs , then, we rewritten the total expected cost for the period as follows:

(1)
E ( TC ) = r = 1 n C prs D r + C ors N rs + C hr N rs D r 2 ( 2 g ( N rs ) - 1 ) where g ( N rs ) > 1 2

4.1

4.1 Model I: Consider the case g ( N rs ) = γ where γ > 1 2

Substituting g ( N rs ) = γ where γ is constant, in the expected level inventory I and the expected holding cost E ( HC ) are given by: I = N rs 2 D r 2 ( 2 γ - 1 ) and E ( HC ) = r = 1 n C hr N rs D r 2 ( 2 γ - 1 )

Also, the expected total cost in Eq. (1) is obtained as:

(2)
E ( TC ) = r = 1 n C prs D r + C ors N rs β - 1 + C hr N rs D r 2 ( 2 γ - 1 ) , 0 < β < 1

Subject to: r = 1 n C hr D r N rs 2 k 1 r = 1 n C hr D r ν N rs k 2 r = 1 n S D r N rs k 3

The term r = 1 n C prs D r is constant, then the expected total cost (2) can be written as following from:

(3)
min E ( TC ) = r = 1 n C ors N rs β - 1 + C hr N rs D r 2 ( 2 γ - 1 ) ; 0 < β < 1

Subject to:

(4)
r = 1 n C hr D r 2 k 1 N rs 1 r = 1 n C hr D r ν N rs k 2 1 r = 1 n S D r N rs k 3 1

Applying the geometric programming technique to the Eqs. (3) and (4), we obtain the primal geometric function:

(5)
G ( w ̲ ) = r = 1 n C ors w 1 rs w 1 rs · C hr D r ( 2 γ - 1 ) 2 w 2 rs w 2 rs · C hr D r 2 k 1 w 3 rs w 3 rs · C hr D r ν k 2 w 4 rs w 4 rs · S D r k 3 w 5 rs w 5 rs N rs ( β - 1 ) w 1 rs + w 2 rs + w 3 rs - w 4 rs + w 5 rs where W ̲ = w jrs , 0 < w jrs < 1 , r = 1 , 2 n , s = 1 , 2 , · m , j = 1 , 2 , 3 , 4 , 5 are the weights that achieve orthogonal and natural condition as follows: w 1 rs + w 2 rs = 1 ( β - 1 ) w 1 rs + w 2 rs + w 3 rs - w 4 rs + w 5 rs = 0

By solving the above equation, we get:

(6)
w 1 rs = 1 + w 3 rs - w 4 rs + w 5 rs 2 - β w 2 rs = 1 - β - w 3 rs + w 4 rs - w 5 rs 2 - β

The dual function is given by substitution from Eq. (6) into Eq. (5) as follows:

(7)
g ( w 3 rs , w 4 rs , w 5 rs ) = r = 1 n ( 2 - β ) C ors 1 + w 3 rs - w 4 rs + w 5 rs 1 + w 3 rs - w 4 rs + w 5 rs 2 - β ( 2 - β ) C hr D r ( 2 γ - 1 ) 2 ( 1 - β - w 3 rs + w 4 rs - w 5 rs ) 1 - β - w 3 rs + w 4 rs - w 5 rs 2 - β · C hr D r 2 w 3 rs w 3 rs C hr D r 2 k 1 w 4 rs w 4 rs S D r N r s k 3 w 5 rs w 5 rs

Now, take the logarithm of Eq. (7) and equate the first partial derivatives of lng ( w 3 rs , w 4 rs , w 5 rs ) to zero, respectively to calculate w 3 rs , w 4 rs and w 5 rs which maximize g ( w 3 rs , w 4 rs , w 5 rs ) , we can obtain:

(8)
f ( w 5 rs ) = w 5 rs 4 - β + A 1 w 5 rs 3 - β - A 1 A 2 w 5 rs 2 - β + A 3 w 5 rs 2 + ( β - 1 ) A 1 A 3 w 5 rs - A 1 A 2 A 3 = 0
(9)
f ( w 4 rs ) = w 4 rs 4 - β + ( 1 - β ) w 4 rs 3 - β - ( A 2 + A 4 ) w 4 rs 2 - β + A 5 w 4 rs 2 - A 5 w 4 rs - A 5 ( A 2 + A 4 ) = 0
(10)
f ( w 3 rs ) = w 3 rs 4 - β + A 6 w 3 rs 3 - β - A 4 A 6 w 3 rs 2 - β + A 7 w 3 rs 2 + ( β - 1 ) A 6 A 7 w 3 rs - A 4 A 6 A 7 = 0
Where: A 1 = 2 k 1 S 2 k 1 S + C hr k 3 ; A 2 = C hr D r 2 S ν k 2 k 3 e 2 ; A 3 = 2 C ors D r 1 - β S 2 - β C hr ( 2 γ - 1 ) ( k 3 e ) 2 - β A 4 = C hr 2 D r 2 ν 2 k 1 k 2 e 2 ; A 5 = ( 2 γ - 1 ) ( C hr D r ) 3 - β ν 2 - β 2 C ors ( k 2 e ) 2 - β A 6 = C hr k 3 C hr k 3 + 2 k 1 S ; A 7 = 2 C ors ( C hr D r ) 1 - β ( 2 γ - 1 ) ( 2 k 1 e ) 2 - β

It could easily prove that f j ( 0 ) < 0 and f j ( 1 ) > 0 , j = 3 , 4 , 5 this means that are three roots w jrs ( 0 , 1 ) j = 3 , 4 , 5 . Any method such as the trial and error method could be used to calculate this root .We can verify that any root w 3 rs , w 4 rs and w 5 rs calculated from Eqs. (8)–(10) maximize gw 3 rs , w 4 rs , w 5 rs respectively.

This is done by the second derivatives that verify Hessian matrix always negative as follows: 2 ln g ( w 3 rs , w 4 rs , w 5 rs ) w i rs 2 = - 1 ( 2 - β ) 2 w 1 rs + 1 ( 2 - β ) 2 w 2 rs + 1 w i rs < 0 i = 3 , 4 , 5 2 ln g ( w 3 rs , w 4 rs , w 5 rs ) w i rs w j rs = - 1 ( 2 - β ) 2 w 1 rs + 1 ( 2 - β ) 2 w 2 rs < 0 i j ; i , j = 3 , 5 2 ln g ( w 3 rs , w 4 rs , w 5 rs ) w 4 rs w jrs = 1 ( 2 - β ) 2 w 1 rs + 1 ( 2 - β ) 2 w 2 rs > 0 j = 3 , 5 and clearly 2 ln g ( w 3 rs , w 4 rs , w 5 rs ) w i rs w j rs < 2 ln g ( w 3 rs , w 4 rs , w 5 rs ) 2 w i rs i j ; i , j = 3 , 4 , 5 2 ln g ( w 3 rs , w 4 rs , w 5 rs ) w i rs w j rs 2 < 2 ln g ( w 3 rs , w 4 rs , w 5 rs ) 2 w i rs 2 ln g ( w 3 rs , w 4 rs , w 5 rs ) 2 w j rs i j ; i , j = 3 , 4 , 5

Therefore from the Hessian matrix, we get: Δ = - 1 ( 2 - β ) 2 1 w 1 rs w 3 rs w 4 rs + 1 w 2 rs w 3 rs w 4 rs + 1 w 1 rs w 3 rs w 5 rs + 1 w 2 rs w 3 rs w 5 rs + 1 w 1 rs w 4 rs w 5 rs + 1 w 2 rs w 4 rs w 5 rs + 1 w 3 rs w 4 rs w 5 rs < 0

Thus the roots w 3 rs , w 4 rs and w 5 rs calculated from Eqs. (8)–(10) maximize the dual function gw 3 rs , w 4 rs , w 5 rs and the optimal solutions are w jrs ( 0 , 1 ) j = 3 , 4 , 5 where w 3 rs , w 4 rs andw 5 rs are obtained from Eqs. (8)–(10) respectively.

To find the optimal expected number of periods per cycle N rs use the following relations due to Duffin and Peterson's theorem (Duffin et al., 1967) of geometric programming as follows: C ors N rs β - 1 = w 1 r g ( w 3 rs w 4 rs , w 5 rs ) C hr N rs D r 2 ( 2 γ - 1 ) = w 2 r g ( w 3 rs w 4 rs , w 5 rs )

By solving the above equations, then substituting the values of w 3 rs , w 4 rs and w 5 rs we get the optimal number of period per cycle N sr as follows:

(11)
N rs = C hr D r ( 2 γ - 1 ) ( 1 + w 3 rs - w 4 rs + w 5 rs ) 2 C ors ( 1 - β - w 3 rs + w 4 rs - w 5 rs ) 1 β - 2

Then, the maximum inventory level Q mrs is given by:

(12)
Q mrs = γ D r C hr D r ( 2 γ - 1 ) ( 1 + w 3 rs - w 4 rs + w 5 rs ) 2 C ors ( 1 - β - w 3 rs + w 4 rs - w 5 rs ) 1 β - 2

Substituting the value of N rs from Eq. (11) into Eq. (3) after adding the constant term:

(13)
min E ( TC ) = r n C prs D r + C ors C hr D r ( 2 γ - 1 ) ( 1 + w 3 rs - w 4 rs + w 5 rs ) 2 C ors ( 1 - β - w 3 rs + w 4 rs - w 5 rs ) β - 1 β - 2 + C hr D r ( 2 γ - 1 ) 2 C hr D r ( 2 γ - 1 ) ( 1 + w 3 rs - w 4 rs + w 5 rs ) 2 C ors ( 1 - β - w 3 rs + w 4 rs - w 5 rs ) 1 β - 2

4.2

4.2 Model II: The case g ( N rs ) = ν + N rs N rs where ν > 0

The expected total cost in Eq. (1) will be:

(14)
E ( TC ) = r = 1 n C prs D r + C ors N rs β - 1 + C hr D r ν + C hr D r N rs 2 ; 0 < β < 1

Now, we defined the optimal minimum expected total cost min E ( TC ) under the following constraints: r = 1 n C hr D r N rs 2 k 1 r = 1 n C hr D r ν N rs k 2 r = 1 n S D r N rs k 3

Then Eq. (14) can be rewritten the annual expected total cost as following Whereas the term r = 1 n C prs D r and r = 1 n C hr D r ν are constants:

(15)
min E ( TC ) = r = 1 n C ors N rs β - 1 + C hr N rs D r 2 ; 0 < β < 1

Subject to:

(16)
r = 1 n C hr D r N rs 2 k 1 1 r = 1 n C hr D r ν N rs k 2 1 r = 1 n S D r N rs k 3 1

Applying the geometric programming technique to the Eq. (15) and (16), where W ̲ = w jrs , 0 < w jrs < 1 , r = 1 , 2 n , s = 1 , 2 , m , j = 1 , 2 , 3 , 4 , 5 are the weights that achieve orthogonal and natural condition whereas w 1 rs = 1 + w 3 rs - w 4 rs + w 5 rs 2 - β and w 2 rs = 1 - β - w 3 rs + w 4 rs - w 5 rs 2 - β , we get:

(17)
g ( w 3 rs , w 4 rs , w 5 rs ) = r = 1 n ( 2 - β ) C ors 1 + w 3 rs - w 4 rs + w 5 rs 1 + w 3 rs - w 4 rs + w 5 rs 2 - β ( 2 - β ) C hr D r 2 ( 1 - β - w 3 rs + w 4 rs - w 5 rs ) 1 - β - w 3 rs + w 4 rs - w 5 rs 2 - β C hr D r 2 k 1 w 3 rs w 3 rs C hr D r k 2 w 4 rs w 4 rs ( S D r N r s k 3 w 5 rs ) w 5 rs

Now, take the logarithm of Eq. (17) and equate the first partial derivatives of lng ( w 3 rs , w 4 rs , w 5 rs ) to zero, respectively to calculate w 3 rs , w 4 rs andw 5 rs which maximize g ( w 3 rs , w 4 rs , w 5 rs ) , we get:

(18)
f ( w 3 rs ) = w 3 rs 4 - β + A 1 w 3 rs 3 - β - A 1 A 2 w 3 rs 2 - β + A 3 w 3 rs 2 + ( β - 1 ) A 1 A 3 w 3 rs - A 1 A 2 A 3 = 0
(19)
f ( w 4 rs ) = w 4 rs 4 - β + ( 1 - β ) w 4 rs 3 - β - ( A 2 + A 4 ) w 4 rs 2 - β + A 5 w 4 rs 2 - A 5 w 4 rs - A 5 ( A 2 + A 4 ) = 0
(20)
f ( w 5 rs ) = w 5 rs 4 - β + A 6 w 5 rs 3 - β - A 4 A 6 w 5 rs 2 - β + A 7 w 5 rs 2 + ( β - 1 ) A 6 A 7 w 5 rs - A 4 A 6 A 7 = 0
Where: A 1 = C hr k 3 C hr k 3 + 2 k 1 S ; A 2 = C hr 2 D r 2 ν 2 k 1 k 2 e 2 ; A 3 = 2 C ors ( C hr D r ) 1 - β ( 2 k 1 e ) 2 - β A 4 = C hr D r 2 S ν k 2 k 3 e 2 ; A 5 = ( C hr D r ) 3 - β ν 2 - β 2 C ors ( k 2 e ) 2 - β A 6 = 2 k 1 S C hr k 3 + 2 k 1 S ; A 7 = 2 C ors D r 1 - β S 2 - β C hr ( k 3 e ) 2 - β

It could easily prove that f j ( 0 ) < 0 andf j ( 1 ) > 0 , j = 3 , 4 , 5 this means that are three roots w jrs ( 0 , 1 ) j = 3 , 4 , 5 . Any method such as the trial and error method could be used to calculate this root .We can verify that any root w 3 rs , w 4 rs and w 5 rs calculated from Eqs. (18)–(20) maximize gw 3 rs , w 4 rs , w 5 rs respectively. This is done by the second derivative that verify Hessian matrix always negative as follows: 2 ln g ( w 3 rs , w 4 rs , w 5 rs ) w i rs 2 = - 1 ( 2 - β ) 2 w 1 rs + 1 ( 2 - β ) 2 w 2 rs + 1 w i rs < 0 i = 3 , 4 , 5 2 ln g ( w 3 rs , w 4 rs , w 5 rs ) w i rs w j rs = - 1 ( 2 - β ) 2 w 1 rs + 1 ( 2 - β ) 2 w 2 rs < 0 i j ; i , j = 3 , 5 2 ln g ( w 3 rs , w 4 rs , w 5 rs ) w 4 rs w jrs = 1 ( 2 - β ) 2 w 1 rs + 1 ( 2 - β ) 2 w 2 rs > 0 j = 3 , 5 and clearly 2 ln g ( w 3 rs , w 4 rs , w 5 rs ) w i rs w j rs < 2 ln g ( w 3 rs , w 4 rs , w 5 rs ) 2 w i rs i j ; i , j = 3 , 4 , 5 2 ln g ( w 3 rs , w 4 rs , w 5 rs ) w i rs w j rs 2 < 2 ln g ( w 3 rs , w 4 rs , w 5 rs ) 2 w i rs 2 ln g ( w 3 rs , w 4 rs , w 5 rs ) 2 w j rs i j ; i , j = 3 , 4 , 5 Then: Δ = - 1 ( 2 - β ) 2 1 w 1 rs w 3 rs w 4 rs + 1 w 2 rs w 3 rs w 4 rs + 1 w 1 rs w 3 rs w 5 rs + 1 w 2 rs w 3 rs w 5 rs + 1 w 1 rs w 4 rs w 5 rs + 1 w 2 rs w 4 rs w 5 rs + 1 w 3 rs w 4 rs w 5 rs < 0 ,

thus the roots w 3 rs , w 4 rs andw 5 rs calculated from Eqs. (18)–(20) maximize the dual function gw 3 rs , w 4 rs , w 5 rs and the optimal solution is w jrs ( 0 , 1 ) j = 3 , 4 , 5 where w 3 rs , w 4 rs andw 5 rs are obtained from Eqs. (18)–(20).

By using the relations for Duffin and Peterson's theorem (Duffin et al., 1967) of geometric programming to find the optimal number of periods per cycle N rs we get:

(21)
N rs = C hr D r ( 1 + w 3 rs - w 4 rs + w 5 rs ) 2 C or s ( 1 - β - w 3 rs + w 4 rs - w 5 rs ) 1 β - 2

Then, the maximum inventory level Q mrs as follows:

(22)
Q mrs = D r υ + ( C hr D r ( 1 + w 3 rs - w 4 rs + w 5 rs ) 2 C or s ( 1 - β - w 3 rs + w 4 rs - w 5 rs ) ) 1 β - 2

Substituting the value of N rs from Eq. (21) into Eq. (15) after adding the constant term to get the minimum expected total cost as follows:

(23)
min E ( TC ) = r = 1 n C prs D r + C ors C hr D r ( 1 + w 3 rs - w 4 rs + w 5 rs ) 2 C or s ( 1 - β - w 3 rs + w 4 rs - w 5 rs ) β - 1 β - 2 + C hr D r υ + C hr D r 2 C hr D r ( 1 + w 3 rs - w 4 rs + w 5 rs ) 2 C or s ( 1 - β - w 3 rs + w 4 rs - w 5 rs ) 1 β - 2

4.3

4.3 Model III: The case g ( N rs ) = γ + ν N where ν > 0 , γ > 1 2

The expected total cost in Eq. (1) will be:

(24)
E ( TC ) = r = 1 n C prs D r + C ors N rs β - 1 + C hr D r N rs ( 2 γ - 1 ) 2 + C hr D r ν ; 0 < β < 1

The optimal minimum E(TC) under the following constraints: r = 1 n C hr D r N rs 2 k 1 r = 1 n C hr D r ν N rs k 2 r = 1 n S D r N rs k 3

Then can be rewritten the annual expected total cost as following whereas the term r = 1 n C prs D r and r = 1 n C hr D r ν are constants:

(25)
min E ( TC ) = r = 1 n C ors N rs β - 1 + C hr D r N rs ( 2 γ - 1 ) 2 ; 0 < β < 1

Subject to:

(26)
r = 1 n C hr D r 2 k 1 N rs 1 r = 1 n C hr D r ν N rs k 2 1 r = 1 n S D r N rs k 3 1

Applying the geometric programming technique to the Eqs. (25) and (26), where W ̲ = w jrs , 0 < w jrs < 1 , r = 1 , 2 n , s = 1 , 2 , m , j = 1 , 2 , 3 , 4 , 5 are the weights that achieve orthogonal and natural condition, we get:

(27)
g ( w 3 rs , w 4 rs , w 5 rs ) = r = 1 n ( 2 - β ) C ors 1 + w 3 rs - w 4 rs + w 5 rs 1 + w 3 rs - w 4 rs + w 5 rs 2 - β ( 2 - β ) ( 2 γ - 1 ) C hr D r 2 ( 1 - β - w 3 rs + w 4 rs - w 5 rs ) 1 - β - w 3 rs + w 4 rs - w 5 rs 2 - β · C hr D r 2 k 1 w 3 rs w 3 rs C hr D r k 2 w 4 rs w 4 rs S D r k 3 w 5 rs w 5 rs

Now, take the logarithm of Eq. (27) and equate the first partial derivatives of lng ( w 3 rs , w 4 rs , w 5 rs ) to zero, respectively to calculate w 3 rs w 4 rs andw 5 rs which maximize g ( w 3 rs , w 4 rs , w 5 rs ) ,we obtain:

(28)
f ( w 3 rs ) = w 3 rs 4 - β + A 1 w 3 rs 3 - β - A 1 A 2 w 3 rs 2 - β + A 3 w 3 rs 2 + ( β - 1 ) A 1 A 3 w 3 rs - A 1 A 2 A 3 = 0
(29)
f ( w 4 rs ) = w 4 rs 4 - β + ( 1 - β ) w 4 rs 3 - β - ( A 2 + A 4 ) w 4 rs 2 - β + A 5 w 4 rs 2 - A 5 w 4 rs - A 5 ( A 2 + A 4 ) = 0
(30)
f ( w 5 rs ) = w 5 rs 4 - β + A 6 w 5 rs 3 - β - A 4 A 6 w 5 rs 2 - β + A 7 w 5 rs 2 + ( β - 1 ) A 6 A 7 w 5 rs - A 4 A 6 A 7 = 0
Where: A 1 = C hr k 3 C hr k 3 + 2 k 1 S ; A 2 = C hr 2 D r 2 ν 2 k 1 k 2 e 2 ; A 3 = 2 C ors ( C hr D r ) 1 - β ( 2 γ - 1 ) ( 2 k 1 e ) 2 - β A 4 = C hr D r 2 S ν k 2 k 3 e 2 ; A 5 = ( 2 γ - 1 ) ( C hr D r ) 3 - β ν 2 - β 2 C ors ( k 2 e ) 2 - β A 6 = 2 k 1 S C hr k 3 + 2 k 1 S ; A 7 = 2 C ors D r 1 - β S 2 - β ( 2 γ - 1 ) C hr ( k 3 e ) 2 - β

It could easily prove that f j ( 0 ) < 0 and f j ( 1 ) > 0 , j = 3 , 4 , 5 this means that are three roots w jrs ( 0 , 1 ) j = 3 , 4 , 5 . Any method such as the trial and error method could be used to calculate this root .We can verify that any root w 3 rs , w 4 rs andw 5 rs calculated from Eqs. (28)–(30) maximize gw 3 rs , w 4 rs , w 5 rs respectively. This is done by the second derivative that verify Hessian matrix always negative as follows: 2 ln g ( w 3 rs , w 4 rs , w 5 rs ) w i rs 2 = - 1 ( 2 - β ) 2 w 1 rs + 1 ( 2 - β ) 2 w 2 rs + 1 w i rs < 0 i = 3 , 4 , 5 2 ln g ( w 3 rs , w 4 rs , w 5 rs ) w i rs w j rs = - 1 ( 2 - β ) 2 w 1 rs + 1 ( 2 - β ) 2 w 2 rs < 0 i j ; i , j = 3 , 5 2 ln g ( w 3 rs , w 4 rs , w 5 rs ) w 4 rs w jrs = 1 ( 2 - β ) 2 w 1 rs + 1 ( 2 - β ) 2 w 2 rs > 0 j = 3 , 5 Also, 2 ln g ( w 3 rs , w 4 rs , w 5 rs ) w i rs w j rs < 2 ln g ( w 3 rs , w 4 rs , w 5 rs ) 2 w i rs i j ; i , j = 3 , 4 , 5 2 ln g ( w 3 rs , w 4 rs , w 5 rs ) w i rs w j rs 2 < 2 ln g ( w 3 rs , w 4 rs , w 5 rs ) 2 w i rs 2 ln g ( w 3 rs , w 4 rs , w 5 rs ) 2 w j rs i j ; i , j = 3 , 4 , 5

The Hessian matrix: Δ = - 1 ( 2 - β ) 2 1 w 1 rs w 3 rs w 4 rs + 1 w 2 rs w 3 rs w 4 rs + 1 w 1 rs w 3 rs w 5 rs + 1 w 2 rs w 3 rs w 5 rs + 1 w 1 rs w 4 rs w 5 rs + 1 w 2 rs w 4 rs w 5 rs + 1 w 3 rs w 4 rs w 5 rs < 0

thus the roots w 3 rs , w 4 rs andw 5 rs calculated from Eqs. (28)–(30) maximize the dual function gw 3 rs , w 4 rs , w 5 rs and the optimal solution is w jrs ( 0 , 1 ) j = 3 , 4 , 5 where w 3 rs , w 4 rs andw 5 rs are obtained from Eqs. (28)–(30) respectively.

By using the relations for Duffin and Peterson's theorem (Duffin et al., 1967) of geometric programming to find the optimal number of periods per cycle N rs we get:

(31)
N rs = ( 2 γ - 1 ) C hr D r ( 1 + w 3 rs - w 4 rs + w 5 rs ) 2 C ors ( 1 - β - w 3 rs + w 4 rs - w 5 rs ) 1 β - 2

Then, the maximum inventory level Q mrs is given by:

(32)
Q mrs = D r ν + γ ( 2 γ - 1 ) C hr D r ( 1 + w 3 rs - w 4 rs + w 5 rs ) 2 C ors ( 1 - β - w 3 rs + w 4 rs - w 5 rs ) 1 β - 2

Substituting the value of N rs from Eq. (31) into Eq. (25) after adding the constant term to get the minimum expected total cost as follows:

(33)
min E ( TC ) = r n C prs D r + C ors ( 2 γ - 1 ) C hr D r ( 1 + w 3 rs - w 4 rs + w 5 rs ) 2 C ors ( 1 - β - w 3 rs + w 4 rs - w 5 rs ) β - 1 β - 2 + C hr D r ( 2 γ - 1 ) 2 ( 2 γ - 1 ) C hr D r ( 1 + w 3 rs - w 4 rs + w 5 rs ) 2 C ors ( 1 - β - w 3 rs + w 4 rs - w 5 rs ) 1 β - 2 + C hr D r ν

5

5 Special cases

5.1

5.1 Case 1

Substituting from ν = 0 ; γ > 1 2 in Eqs. (31)–(33) respectively we get the optimal policy variables for the model I N rs = ( 2 γ - 1 ) C hr D r ( 1 + w 3 rs - w 4 rs + w 5 rs ) 2 C ors ( 1 - β - w 3 rs + w 4 rs - w 5 rs ) 1 β - 2 Q mrs = γ D r ( 2 γ - 1 ) C hr D r ( 1 + w 3 rs - w 4 rs + w 5 rs ) 2 C ors ( 1 - β - w 3 rs + w 4 rs - w 5 rs ) 1 β - 2 min E ( TC ) = r n C prs D r + C ors C hr D r ( 2 γ - 1 ) ( 1 + w 3 rs - w 4 rs + w 5 rs ) 2 C ors ( 1 - β - w 3 rs + w 4 rs - w 5 rs ) β - 1 β - 2 + C hr D r ( 2 γ - 1 ) 2 C hr D r ( 2 γ - 1 ) ( 1 + w 3 rs - w 4 rs + w 5 rs ) 2 C ors ( 1 - β - w 3 rs + w 4 rs - w 5 rs ) 1 β - 2

5.2

5.2 Case 2

Substituting from γ = 1 in Eqs. (31)–(33) respectively we get: N rs = C hr D r ( 1 + w 3 rs - w 4 rs + w 5 rs ) 2 C ors ( 1 - β - w 3 rs + w 4 rs - w 5 rs ) 1 β - 2 ; Q mrs = D r ν + C hr D r ( 1 + w 3 rs - w 4 rs + w 5 rs ) 2 C ors ( 1 - β - w 3 rs + w 4 rs - w 5 rs ) 1 β - 2 E ( TC ) = r = 1 n C prs D r + C ors C hr D r ( 1 + w 3 rs - w 4 rs + w 5 rs ) 2 C ors ( 1 - β - w 3 rs + w 4 rs - w 5 rs ) β - 1 β - 2 + C hr D r ( β - 1 ) 2 C hr D r ( 1 + w 3 rs - w 4 rs + w 5 rs ) 2 C ors ( 1 - β - w 3 rs + w 4 rs - w 5 rs ) 1 β - 2 + C hr D r ν

These are the optimal policy variables for the model II.

6

6 Numerical application and analysis

A manager of probabilistic restricted MIMS inventory system considers the consequence of the minimum procurement cost and inventory policy of system involving three items and three vendors (sources). Source 1 and source 2 are manufacturing or remanufacturing alternatives while sources 3 are either vendors or intra firm transfer possibilities. The item dependent parameter of demand of the item is holding cost

parameters that depend upon the item as well as the source, C prs , and also, the demand has uniform distribution with expected value for each item are given in Table 1. Addition parameters values needed are: K 1 = 3200 ; K 2 = 1100 ; K 3 = 5000 ; S = 60 m 2 ; γ = 1.3 ; ν = 11

Table 1 Input data.
Item C ors C prs C hr D r
1 Source 1 50 20.12 0.27 3
Source 2 65.35 30.10
Source 3
2 Source 1 85 16.30 0.17 6
Source 2
Source 3 40.12 18.50
3 Source 1 15 14.20 0.24 4
Source 2 15.35 11.08
Source 3 19.30 9.2

The blank cells denote that the item is not available from the source indicated.

By applying Eqs. (11)–(13) for the model I, Eqs. (21)–(23) for the model II and Eqs. (31)–(33) for the model III to each item and source, the minimum expected total cost as given in the Tables 2–4.

Table 2 Model I for different values of β with varying order cost when ν = 11 ; γ = 1.3 .
β Source Item 1 Item 2 Item 3
N rs Q mrs min E ( TC ) N rs Q mrs min E ( TC ) N rs Q mrs min E ( TC )
0.1 1 2.349 77.529 103.521 2.669 176.122 161.518 1.152 50.684 81.619
2 2.695 88.928 139.997 1.166 51.291 69.442
3 1.830 120.787 153.888 1.312 57.723 65.14
0.2 1 2.306 76.105 105.599 2.635 173.888 165.177 1.088 47.88 81.788
2 2.665 87.932 142.798 1.102 48.485 69.631
3 1.772 116.966 155.364 1.248 54.915 65.545
0.3 1 2.238 73.863 107.843 2.573 169.842 169.221 1.012 44.529 81.876
2 2.607 86.033 145.888 1.026 45.124 69.739
3 1.694 111.821 156.884 1.170 51.473 65.885
0.4 1 2.137 70.514 110.237 2.474 163.299 173.657 0.921 40.532 81.843
2 2.511 82.876 149.269 0.938 41.284 69.726
3 1.591 104.979 158.404 1.074 47.265 66.117
0.5 1 1.990 65.677 112.729 2.323 153.327 178.448 0.813 45.788 81.631
2 2.363 77.977 152.91 0.826 36.327 69.536
3 1.454 95.972 159.844 0.958 42.143 66.175
0.6 1 1.783 58.852 115.199 2.101 138.68 183.462 0.686 30.203 81.156
2 2.142 70.678 156.703 0.697 30.690 69.080
3 1.276 84.237 161.059 0.817 35.959 65.961
0.7 1 1.497 49.417 117.392 1.784 117.754 188.356 0.539 23.735 80.289
2 1.822 60.122 160.382 0.549 24.143 68.229
3 1.048 69.154 161.784 0.650 28.597 65.315
0.8 1 1.112 36.710 118.767 1.344 88.709 192.314 0.375 16.485 78.831
2 1.373 45.310 163.131 0.381 16.785 66.778
3 0.761 50.229 161.523 0.457 20.089 63.979
0.9 1 0.6196 20.448 118.081 0.7632 50.368 193.302 0.204 8.992 76.441
2 0.774 25.549 163.929 0.208 9.155 64.377
3 0.422 27.833 159.255 0.249 10.958 61.489
Table 3 Model II for different values of β with varying order cost when ν = 11 ; γ = 1.3 .
β Source Item 1 Item 2 Item 3
N rs Q mrs min E ( TC ) N rs Q mrs min E ( TC ) N rs Q mrs E min ( TC )
0.1 1 10.724 65.172 79.865 12.559 141.354 124.645 5.204 64.816 73.454
2 12.347 70.04 113.382 5.267 65.068 61.048
3 8.460 116.756 132.745 5.942 67.768 54.318
0.2 1 11.366 67.097 81.457 13.428 146.568 126.19 5.298 65.192 73.855
2 13.189 72.566 113.21 5.366 65.460 61.459
3 8.848 119.088 133.745 6.094 68.376 55.122
0.3 1 11.984 68.951 83.550 14.298 151.788 129.473 5.341 65.364 74.903
2 14.029 75.086 115.925 5.414 65.656 62.526
3 9.193 121.157 135.399 6.195 68.780 56.108
0.4 1 12.502 70.505 86.257 15.081 156.480 133.323 5.297 65.188 75.891
2 14.779 77.336 119.291 5.374 65.497 63.534
3 9.433 122.598 138.36 6.201 68.804 57.346
0.5 1 12.771 71.312 89.937 15.599 159.594 140.809 5.110 64.440 77.161
2 15.266 78.797 123.915 5.189 64.756 64.833
3 9.456 122.739 140.089 6.045 68.180 58.955
0.6 1 12.508 70.524 95.324 15.499 158.994 145.323 4.688 62.752 78.934
2 15.145 78.435 130.755 4.766 63.064 66.646
3 9.065 120.389 143.455 5.613 66.452 61.217
0.7 1 11.189 66.566 98.030 14.094 150.564 154.641 3.888 59.552 79.207
2 137.748 74.243 144.09 3.958 59.832 66.939
3 7.911 113.466 147.827 4.721 62.884 61.742
0.8 1 7.830 56.489 105.571 10.055 126.330 167.721 2.492 53.968 81.053
2 9.787 62.361 152.532 2.540 54.160 68.838
3 5.378 98.268 153.620 3.074 56.296 64.253
0.9 1 0.575 34.724 122.348 0.756 70.530 196.062 0.165 44.660 85.727
2 0.734 35.202 167.119 0.168 44.672 73.638
3 0.382 68.292 167.015 0.207 44.828 70.410
Table 4 Model III for different values of β with varying order cost when ν = 11 ; γ = 1.3 .
β Source Item 1 Item 2 Item 3
N rs Q mrs min E ( TC ) N rs Q mrs min E ( TC ) N rs Q mrs min E ( TC )
0.1 1 6.215 69.358 86.227 7.278 151.157 134.027 3.016 67.523 77.112
2 7.155 74.859 118.733 3.053 67.811 64.751
3 4.903 123.36 139.064 3.444 70.860 58.496
0.2 1 6.398 70.429 88.112 7.559 154.439 137.052 2.982 67.263 77.770
2 7.424 76.432 121.074 3.021 67.563 65.424
3 4.981 124.278 140.692 3.431 70.760 59.334
0.3 1 6.533 71.221 90.383 7.795 157.201 140.739 2.912 66.712 78.512
2 7.648 77.740 123.924 2.952 67.023 66.184
3 5.012 124.641 142.615 3.378 70.342 60.294
0.4 1 6.579 71.488 93.143 7.937 158.857 145.285 2.788 65.745 79.349
2 7.778 78.499 127.432 2.828 66.060 67.043
3 4.964 124.08 144.903 3.263 69.455 61.395
0.5 1 6.465 70.823 96.528 7.897 158.40 150.014 2.587 64.180 80.287
2 7.729 78.214 131.794 2.627 64.492 68.007
3 4.788 122.014 147.637 3.061 67.872 62.652
0.6 1 6.076 68.547 100.701 7.529 154.091 158.063 2.278 61.765 81.322
2 7.357 76.039 137.266 2.315 62.060 69.074
3 4.404 117.527 150.906 2.727 65.269 64.077
0.7 1 5.221 63.542 105.856 6.577 142.945 167.055 1.815 58.153 82.431
2 6.415 70.527 144.163 1.847 58.407 70.220
3 3.691 109.189 154.794 2.203 61.182 65.655
0.8 1 3.591 54.009 112.207 4.612 119.956 178.451 1.143 52.915 83.556
2 4.489 59.260 152.879 1.165 53.088 71.390
3 2.467 94.862 159.36 1.410 54.999 67.341
0.9 1 0.726 37.249 121.748 0.954 77.164 195.831 0.208 45.625 85.198
2 0.926 38.420 166.149 0.213 45.659 73.096
3 0.482 71.641 166.089 0.262 46.043 69.791

We can determine the optimal policy variables of the minimum total cost as Table 5:

Table 5 The optimal policy variables of the three models.
N rs Q mrs min E ( TC ) Item source
Model I β = 0.1 2.349 77.529 103.521 1 1
1.830 120.787 153.888 2 3
1.312 57.723 65.14 3 3
Model II β = 0.1 10.724 65.172 79.865 1 1
12.559 141.354 124.645 2 1
5.942 67.768 54.318 3 3
Model III β = 0.1 6.215 69.358 86.227 1 1
7.278 151.157 134.027 2 1
3.444 70.860 58.496 3 3

For the model I, the number of periods and the maximum inventory level for each item each source are decreasing whenever β increased as Table 2, but the expected order cost is increasing whenever β increased. The minimum expected total cost for item 1 is increasing whenever the value of the β increased for each source. The minimum expected total cost for item 2 source 1 is increasing whenever the value of the increased and the minimum expected total cost for item 2 source 2 is increasing in β [ 0.1 , 0.7 ] but it is decreasing in β [ 0.8 , 0.9 ] .The expected total cost for item 3 is decreasing whenever the value of the β increased for each source as show Fig. 1 and Table 2. In general, for the model I, the number of periods and the maximum inventory level are decreasing whenever β increased but the expected order cost and the optimal minimum expected total cost for the three items are increasing whenever the value of the β increased, also, we deduced the optimal policy variables of the model I when β = 0.1 .

Expected total cost for Model I at different values of β .
Fig. 1
Expected total cost for Model I at different values of β .

For the model II, the minimum expected total cost for each items each source is increasing whenever the value of the β increased as show Fig. 2 and Table 3.

Expected total cost for Model II at different values of β .
Fig. 2
Expected total cost for Model II at different values of β .

The expected number of periods and the maximum inventory level for item1 and item 2 are increasing in β [ 0.1 , 0.5 ] but they are decreasing in β [ 0.6 , 0.9 ] for each source. For item 3 (source1 –source2) the expected number of periods and the maximum inventory level are increasing in β [ 0.1 , 0.3 ] but they are decreasing in [ 0.4 , 0.9 ] , also for item 3 (source3) the expected number of periods and the maximum inventory level are increasing in β [ 0.1 , 0.4 ] but they are decreasing in β [ 0.5 , 0.9 ] . In general, for the model II, β the expected number of periods and the maximum inventory level are varying whenever β increased. The expected order cost and the minimum expected total cost are increasing whenever β increased for each item each source, we obtained the optimal policy variables of the model II when β = 0.1 .

For the model III, the expected number of periods and the maximum inventory level for item 1 are increasing β in β [ 0.1 , 0.4 ] but they are decreasing in β [ 0.5 , 0.9 ] for each source as Table 5. For item2 (source 1), the expected number of periods and the maximum inventory level are increasing in β [ 0.1 , 0.4 ] but they are decreasing in β [ 0.5 , 0.9 ] , also, they are increasing in β [ 0.1 , 0.3 ] but they are decreasing in β [ 0.4 , 0.9 ] for source3 as Table 5. For item 3 each source, the expected number of periods and the maximum inventory level are decreasing whenever the value of the increased as Table 5.The minimum expected total cost for each items each source is increasing whenever the value of the β ​increased as show in Fig. 3 and Table 4, also, the optimal expected total cost for each items obtained when β = 0.1 . In general, for the model III, the expected number of periods and the maximum inventory level are varying whenever β increased but the expected order cost and the minimum expected total cost are γ increasing whenever the value of the increased for each item each source. Also the expected number of periods is decreasing whenever γ increased but the maximum inventory level, the expected order cost and the minimum expected total cost are increasing whenever increased. We deduced the optimal policy variables of the III model III when β = 0.1 .

Expected total cost for Model III at different values of β .
Fig. 3
Expected total cost for Model III at different values of β .

Finally, the minimum expected total cost of the model is equal to the summation of the minimum expected total cost for each item. Thus, Min E ( TC ) I = 322 . 549 , Min E ( TC ) II = 258 . 828 and Min E ( TC ) III = 278 . 75 . From these results we can say that the model (II) is the best model of the three models because it has the optimal minimum expected total cost for the three items.

Furthermore, we can compare the optimal results of the three probabilistic MIMS inventory models without varying order cost(denoted crisp models) and the three probabilistic MIMS inventory models with varying order cost. For the crisp models: Min E ( TC ) Crisp model I = 319.784 , Min E ( TC ) Crisp model II = 261.432 and Min E ( TC ) Crisp model III = 261.534 . One can deduce that the optimal expected total cost of the crisp model I and crisp model are better than models I and III with varying order cost, but the optimal expected total cost of the model II with varying order cost is better than the crisp model II. Now, we can conclude that the variation on the order cost increases the minimum expected total cost for the model I and model III but it reduces the minimum expected total cost for the model II. Also, the increasing values of the parameters ν and γ lead to increase the expected total cost of the three probabilistic MIMS inventory models.

7

7 Conclusion

In this paper we assumed three probabilistic multi-item multi-vender inventory models with varying order cost and zero lead-time under linear and nonlinear constraints for the number of periods N rs , the first linear constraint on the holding cost, the second nonlinear constraint on the buffer stock and the third linear constraint on the storage space. Our objective is determining the minimum expected total cost. Using geometric programming approach (GPP), the exact solution of the optimal number of period N rs and the optimal maximum inventory level Q mrs are obtained for the three models. Next, we deduced some special simple SISS inventory models had been discussed by Fabrycky and Banks (1967).

For model III, we solved it and we figured out that it is a generalization of the models I and model II, and they can be special cases from model III. Finally, applying a numerical application to the three models, comparisons, analysis are done and as a result the system manager can use model II to obtain the minimization of the expected total cost for the given data of the items and vendors. We tend to use new methods like fuzzy numbers, SWARM and etc., to discover and decide which the best model of them is.

Acknowledgments

This research project was supported by a grant from the “Research Center of the Female Scientific and Medical Colleges”, Deanship of Scientific Research, King Saud University.

Conflict of interests

The authors declare that there is no conflict of interests regarding the publication of this paper.

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